Lee,
The problem is likely something to do with ActiveX. Microsoft keeps changing ActiveX APIs in their releases of their software, and the varying APIs cause problems with our software. Here's a couple KBs about it:
http://digital.ni.com/public.nsf/allkb/83211E3A088D0C3786256DB700621FE8?OpenDocument
http://digital.ni.com/public.nsf/allkb/1C025F018CB5761686256C56007DD258?OpenDocument
The problem could very well be on our end as well. When I created the color version of the VI, I had to uninstall my 07 Office and install 03 because that VI would crash LabVIEW. Unlike your error, I didn't get a popup, it just closed.
As for where I am placing it, I copied the
Sample Report (Word) example and placed it near the end of the code. See the attached image.