There are several possible reasons why your controller is having issues with booting. There could be a software problem, which we can fix fairly easily. There could also be a hardware problem, which could be difficult to isolate.
The best way to pinpoint hardware problems is by trading components with other systems. Do you have any other controllers or chassis available for trying this hardware with? If not, we may eventually need you to RMA the system, as I suspect that there is a power supply issue by what you describe. If this is the case, you may have problems reinstalling your software.
For reloading the software on the controller, there are several options. You said that you have recovery disks, do you mean a recovery CD? If this is the case, yo
u can use this CD with a USB CD-ROM to reimage your controller to its factory state. You would boot from the CD and follow the on-screen instructions. Another way to do this is to use the files contained in the images directory, at c:\images. This process involves creating a boot disk, deleting everything from the hard drive except the images directory, and then reinstalling the OS and drivers manually. You can find instructions for this process at:
http://digital.ni.com/public.nsf/websearch/862567530005f09c86256751005d994e?OpenDocument
You can also access this information by searching for Knowledge Base 1KBB15G4 on our website, www.ni.com.
Should you have more questions or need an RMA, please visit www.ni.com/ask to generate a Service Request Number. Then you can call us for additional suppport
Ryan Tamblin
Applications Engineer
National Instruments