Hello,
I was able to print a 100x100 element array of 5-character strings (~50 kB of data) without receiving a crash or error message. However, it did take a LONG time...about 15 minutes for the VI to run, and another 10 minutes for the printer to start printing. This makes sense, because 100x100 elements is a gigantic amount of data to send into the NI-Reports ActiveX object that is used for printing. You may want to consider breaking up your data into smaller arrays and printing those individually, instead of trying to print the giant array at once.
I hope these suggestions help you out. Good luck with your application, and have a pleasant day.
Sincerely,
Darren N.
NI Applications Engineer