NI Home
Cart Cart | Help
Hello Events Academic NI Developer Zone Support Solutions Products & Services Contact NI MyNI
You are here: 
NI Home > NI Developer Zone > NI Discussion Forums


Reply
Member
Gurdas Singh
Posts: 6
0 Kudos

Hi ALL, I need to control the temperature of a furnace. The Thermocouple ouputs are available as RS-485. What Hardware and system configuration should I prefer?

I need to automate the control of a gas carburising furnace. The available signals are Thermocouple K-Type (4 nos., one each from the three zones and one from the geometrical center of the furnace) and Oxygen Analyser. That makes it a total of 5 signals, all available in RS-485 format, which I need to acquire (10 samples/second) and then initiate a control action as per the rule base. Reliability is a major issue and the system has to work in harsh conditions.
What hardware would suit my purpose? I would prefer NI hardware which can be programmed via VB or VC++. LabVIEW may be considered as the last option.
Apart
from using the thermocouple/Oxygen analyser signals for controlling it is also desired to store them on a PC for analyses and visualisation (via graphs etc etc)
My need is URGENT and would appreciate any help. Thanx in advance
Gurdas
Member
Greg Caesar
Posts: 93
0 Kudos

Re: Hi ALL, I need to control the temperature of a furnace. The Thermocouple ouputs are available as RS-485. What Hardware and system configuration should I prefer?

Mr Singh,

We would really need one more key piece of information about your sensor. You mention that the thermocouple signals are available through the rs-485 format. To me, that must mean that you already have some type of device that converts the millivolt thermocouple readings to serial information that can be retrieved by a controller on a rs-485 bus. Or to be more specific, you must be using some sort of industrial hardware, such as a Remote Telemetry Unit or PLC to convert these thermocouple readings to rs-485. However, your industrial hardware should also specify some form of communication protocol that it uses over rs-485. This protocol is what describes the commands that are sent/received over the rs-485 bus to talk to your device, and this will therefor
e determine the interface software on the computer. For example, two common protocols used with rs-485 communication are Modbus and Optomux. Therefore, the computer would need software that could "speak" this protocol (such as Modbus or Optomux) over rs-485.

On www.ni.com, we have a KnowledgeBase titled "Drivers for Communicating to PLCs, RTUs, and Other Industrial Hardware" that provides an excellent overview of the software interface to VB, VC++, and LabVIEW for this type of industrial communication. Here is a link:

http://digital.ni.com/public.nsf/3efedde4322fef19862567740067f3cc/13ee0a9e2c43f0db86256a6100722651?OpenDocument
By using this web site, you accept the Terms of Use for this web site. Please read these Terms of Use carefully before using any part of this site. Please go here for information on ni.com's copyright infringement policy.
My Profile | Privacy | Legal | Contact NI © 2011 National Instruments Corporation. All rights reserved.    |    E-Mail this Page E-Mail this Page